Motor drive

With the basic barrel done, I used it manually a couple of times to plate some parts "batches".  What a pain in the rear that was!  Standing there for 30-40 minutes while slowly turning the barrel by hand was NOT at all practical.  Worse even than having to wire up all the parts individually!  Some kind of motor was clearly necessary.

I though long and hard about it, trying to figure out how to jury rig some kind of motor/gear system to run it, but kept coming up short.  It needed to be:

  1. slow (I figured about 3-6 RPM)
  2. hi-torque (to crank over what turns out to be a substantial load)
  3. 100% duty-cycle (had to run continuously for 40+ minutes at a time. You'd be surprised how many small DC motors are NOT rated 100% duty cycle!)

Then one day I had to move the barbeque grill around on the patio, and it smacked me upside the head:  a rotisserie motor! It had all the required features!

Found this el-cheapo, no-name, made in china unit on ebay, for $15 shipped.  It's the typical "sell it to the dumb yankees" low quality export.  Noisy as hell, but it does work, and even if it doesn't last long, it has proved the concept.

The motor

The motor

A simple rotisserie motor, the type with lugs that slide into a slotted bracket

Motor cover 1

Motor cover 1

Adapting the motor lugs to a rigid mount

Motor cover 2

Motor cover 2

From outside, the screw threads to bolt it to a bracket.

The screws only need to be long enough to fit through whatever you use for a bracket with a nut and lock washer.

Motor guts

Motor guts

As you can see, cheap.

Plastic motor housing, mostly plastic gears. Gear shafts ride directly in the metal supports w/out bearings.

Bracket holes

Bracket holes

Motor bracket is a piece of mild steel, cut from some scrap I had in the scrap bin.

Cover mounted

Cover mounted

Cover attached with the machine screws

You can see where the motor screws have to go.

Motor attached

Motor attached

Motor screwed back into the cover

Square drive head accessible to the axle

Motor and bracket

Motor and bracket

So why the long bracket, and what's with the bend?

Pendulum mass and axle alignment!

Paint and mask

Paint and mask

Another view of the motor & bracket

Axle drive

Axle drive

Last piece of the barrel, the axle drive

Motor slung

Motor slung

Motor drive hung on the barrel

Now the reason for the length & bend of the motor bracket should be apparent!

Axle length & bracket bend match the plating tank.

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